Carousel rotomolding machine production line by Starway Roto
CNC machined aluminium rotomolding moulds workshop
S2-8500 large diameter rotational moulding machine
Starway Roto rotomolding equipment assembly plant in Ningbo China
Ningbo Starway Roto Co., Ltd

Rotomolding Machine Manufacturer & One-Stop Rotational Moulding Solutions

Since 2009 we have designed, built and commissioned rotational moulding machines, CNC aluminium moulds and complete auxiliary lines for plastic tank, cooler box, kayak, playground and automotive part producers in more than 40 countries.

Our engineering team of 40+ specialists — 80% degree-qualified, each with over ten years of hands-on rotomoulding experience — works from a 20-acre manufacturing base. Every machine is built around measured process data: oven air balance, arm rotation ratio, internal air temperature (IAT) curve and demoulding ergonomics, so your cycle time and scrap rate are predictable before the first production run.

  • 23 Granted Patents
  • 230+ Delivered Projects
  • National High-Tech Enterprise
  • FAT Video Report Before Shipment
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Starway Roto rotomolding machine manufacturing workshop overview
2009Founded in China
0+Years of Manufacturing
0+Process Engineers
0+Countries Served
0+Turnkey Projects
Product Category

Rotomolding Machines & Tooling

From single-arm rock & roll units for kayak builders to four-arm carousel lines for high-volume tank plants — every configuration is matched to your part size, wall thickness and daily output target.

Carousel rotomolding machine with three arms

Carousel Rotomolding Machine

Independent-arm turret design where loading, heating and cooling run in parallel — the standard choice for continuous tank and bin production.

  • 3 / 4 arm layouts, arm swing 1,500–5,000 mm
  • PLC recipe storage with ±2 °C oven control
  • Parallel stations cut idle time up to 35%
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Shuttle rotomolding machine single oven

Shuttle Rotomolding Machine

Straight-line shuttle with one oven and two working stations — a compact, lower-investment entry into stable industrial rotomoulding.

  • Bi-directional carriage, fast mould changeover
  • Ideal for mixed batches and prototyping
  • Footprint saving versus carousel lines
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Multi-arm shuttle rotomolding machine

Multi-Arm Shuttle Machine

Multiple shuttle arms share one high-efficiency oven, giving carousel-level throughput with the flexibility of independent recipes.

  • Each arm runs its own heating / cooling profile
  • Higher utilisation of burner capacity
  • Scalable — add arms as demand grows
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Square shuttle rotomolding machine

Square Shuttle Machine

Square-frame carriage built for tall or heavy moulds where mould weight distribution and even air circulation are critical.

  • Reinforced frame for heavy steel tooling
  • Balanced hot-air flow for uniform wall thickness
  • Servo-driven rotation with ratio adjustment
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Oven type rock and roll rotomolding machine

Oven Type Rock & Roll Machine

Enclosed hot-air oven with rocking main axis — the accurate route for long tanks, kayaks and slender agricultural parts.

  • Even heat for lengths over 4 m
  • Adjustable rocking angle and rotation speed
  • Lower powder waste on long, narrow shapes
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U-arm open flame rock and roll rotomolding machine

U-Arm Open Flame Rock & Roll

Direct-flame heating for the fastest start-up and the lowest capital cost per litre of tank capacity, popular with workshop-scale producers.

  • Rapid heat-up, low idle gas consumption
  • Simple maintenance and operator training
  • Best value for low-to-medium volumes
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Service Process

How a Rotomolding Project Is Delivered

A documented eight-stage workflow keeps engineering, tooling and commissioning aligned — so the machine that arrives at your plant matches the drawing you approved.

STEP 01

Requirement Analysis

Part drawing, resin type, wall thickness, target output and plant utilities are reviewed to define the machine class.

STEP 02

Solution & Layout

We issue a 2D plant layout, cycle-time estimate and gas/electricity consumption forecast for your approval.

STEP 03

Mould Engineering

3D mould design with shrinkage compensation, venting, inserts, parting line and texture confirmed in writing.

STEP 04

Manufacturing

Frame welding, stress relief, CNC machining, burner and PLC assembly under in-process inspection records.

STEP 05

Trial Run & FAT

Machines run with your mould in our plant; temperature curves and first-article parts are recorded on video.

STEP 06

Packing & Shipping

Anti-rust treatment, sea-worthy crating, full packing list and HS documentation for smooth customs clearance.

STEP 07

Installation & Training

On-site erection, gas/electrical connection, commissioning and operator plus maintenance training.

STEP 08

Lifetime Support

Remote diagnosis, PLC parameter backup, two-year recommended spare list and mould refurbishment service.

Starway Roto rotomolding project service process flow chart
Application

Rotomoulded Products We Help You Make

Click a segment to see how machine type, mould material and cooling strategy change with the end product.

Rotomoulded plastic water storage tank production

Water & Chemical Tanks

Cast or fabricated moulds with thick-wall recipes; carousel and rock & roll machines deliver 200 L to 50,000 L vessels with UV-stabilised LLDPE.

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Rotomoulded cooler box manufacturing

Cooler Boxes

CNC aluminium tooling with textured surfaces and PU foam injection ports for premium ice-retention coolers.

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Rotomoulded kayak and boat hull production

Kayaks & Boats

Rock & roll machines with long-axis rocking keep wall thickness even along 3–6 m hulls and reduce warpage.

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Rotomoulded playground equipment parts

Playground Equipment

Multi-colour, impact-resistant panels and slides with colour-matched masterbatch and anti-static finishes.

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Rotomoulded automotive parts such as fuel and air ducts

Automotive Parts

Tight-tolerance nylon and cross-linked PE ducts, tanks and fenders produced with IAT-controlled curing.

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Rotomoulded animal husbandry feeders and drinkers

Animal Husbandry

Feeders, drinkers and calf hutches engineered for food contact compliance and long outdoor service life.

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Global Layout

Rotomolding Equipment Exported to 40+ Countries

Machines, moulds and spare parts supported across six continents, with commissioning engineers dispatched from Ningbo and regional service partners.

Starway Roto rotomolding machine export map worldwide
North AmericaTanks & Coolers
EuropeAutomotive & Marine
AsiaWater Storage
Latin AmericaAgriculture
AfricaWater & Sanitation
AustraliaMining & Marine

Americas

Cooler box, kayak and agricultural tank plants supported with 60 Hz electrical packages and UL-compatible component options.

Europe & CIS

CE-oriented guarding, documentation and energy-optimised burner packages for automotive and street-furniture producers.

Asia, Africa & Oceania

High-capacity water tank lines, LPG or diesel burner options and operator training in English for greenfield factories.

Case Video

See the Machines Running

Real production footage from delivered projects: arm motion, oven cycles, demoulding and finished rotomoulded parts.

Carousel Line in Production

Shuttle Machine Cycle

Rock & Roll for Long Parts

Large Diameter Tank Moulding

Mould Trial & First Article

Inside Our Workshop

Development History

Seventeen Years of Rotomolding Engineering

Milestones that shaped our experience — from the first self-developed machine to the world's largest delivered rotomoulding unit.

2009

Mr. Chai Pak Cang founded Jinlei Rotomolding Co., Ltd.

2010

First self-developed rotomolding machine completed and put into service.

2015

Mr. Zhou Yuan founded Changzhou Yuanhuai Rotational Molding Co., Ltd.

2020

Mr. Jiang Hui founded Taizhou OE Technology Co., Ltd.

2022

Successful delivery of the S2-8500, the world's largest rotomolding machine.

2023

Recognised as a National High-Tech Enterprise in China.

2025

R&D launched for the Starway Future Series rotomolding machines.

Cooperative Brands

Trusted by Rotomoulders Worldwide

Tank manufacturers, outdoor-gear brands, marine builders and tier-two automotive suppliers rely on our equipment and tooling.

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Company News

Rotomolding Insights & Updates

Material research, exhibition reports and factory news from our engineering team.

StarWay Roto and BCIRI advancing liquid nylon rotomoulding material

StarWay Roto and BCIRI Jointly Advance Liquid Nylon Rotomoulding

Material scale-up trials for liquid nylon were validated in our plant, opening higher-temperature, higher-strength applications for rotomoulded parts.

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StarWay Roto exhibiting at two rotomolding trade shows

StarWay Roto at Two International Trade Shows

Our team presented shuttle and rock & roll machines plus new mould technology, meeting rotomoulders from more than twenty countries.

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Ningbo StarWay Roto rotomolding equipment and mould manufacturer

Ningbo StarWay Roto: Rotomolding Equipment & Mould Manufacturer

A guided overview of our capability matrix — machine ranges, mould workshop, auxiliary equipment and after-sales network.

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Buyer's FAQ

Rotomolding Equipment Procurement Questions

Answers written by our process engineers for purchasing managers and plant owners evaluating a new rotomoulding investment.

Choose a carousel machine when you need continuous multi-mould output of tanks, bins or pallets with stable cycle times. Shuttle and square shuttle machines suit medium volumes and frequent product changeovers because each arm can run its own recipe. Rock and roll machines (oven type or U-arm open flame) are the best choice for long, slender parts such as kayaks, canoes and agricultural tanks where bi-axial rotation ratios must be adjusted precisely.
A standard shuttle or rock and roll machine is normally manufactured within 45–60 working days after drawing approval. Carousel lines with 3–4 arms usually take 75–90 working days. CNC-machined aluminium moulds are delivered in 25–40 working days depending on part size, texture and insert complexity. Every delivery includes an FAT video report before shipment.
Cast aluminium is economical for large, simple shapes such as water tanks. CNC-machined aluminium gives the tightest tolerance, the best surface reproduction and the longest service life for consumer products, coolers and automotive parts. Fabricated carbon or stainless steel is used for very large low-volume tanks where tooling cost matters more than cycle time, because steel transfers heat more slowly and lengthens the oven stage.
We combine high-efficiency burners, ceramic fibre oven insulation, PLC closed-loop temperature control and optional internal air temperature (IAT) monitoring. IAT allows the oven to be switched off at the exact peak internal temperature instead of by fixed time, which typically saves 10–18% of gas per cycle and reduces part warpage caused by over-curing.
Yes. Our engineers travel for on-site installation, commissioning and operator training, covering mould loading, powder charging, cycle setting, demoulding and preventive maintenance. Remote support is available through video diagnosis, PLC parameter backup and a spare-parts list prepared for the first two years of production. Regional service information is available on our Global Service page.
We do. A turnkey package includes plant layout, machines, moulds, pulverisers, mixers, cooling and compressed-air systems, jigs, trimming tools and the recommended resin specification. We also provide the production cycle sheet and quality-control checklist your team needs to reach the target scrap rate in the first month of operation.

Plan Your Rotomolding Line with Our Engineers

Send us your part drawing, target output and resin type — we will return a machine configuration, mould proposal and realistic cycle-time estimate.